The Ultimate Guide to Restoring a Classic Land Rover Defender 110

land rover defender front view desert

Introduction

Restoring a Land Rover Defender 110 is more than a technical process—it’s a journey that transforms a rugged classic into a powerful, modernized machine with the charm of its original design. At Phoenix Restorations, we specialize in bringing these iconic vehicles back to life, preserving their classic appeal while adding modern features and customization options.

Step 1: Initial Assessment & Setting Restoration Goals

Before diving in, take time to assess the vehicle’s current state. Each Defender tells a story, and the one I purchased for this project was no different. I bought it from a farmer who had been using it as a hardworking pickup. It was painted white and equipped with the original 2.5L diesel engine, which was still running well, but the transmission had significant issues—every shift made the clutch stick, turning driving into a chore.

The Defender had also suffered from years of exposure, with a severely rusted chassis, rotten door bottoms, and extensive corrosion on the part between the front tire and the footwell. It was clear this vehicle needed a complete transformation, and my goal was to bring it back stronger, with modern upgrades while maintaining its classic character.

land rover defender pre restoration

Step 2: Disassembly and Inspection

Disassembly is a crucial part of restoration, allowing a closer inspection of the vehicle’s condition and hidden issues. Our team at Phoenix Restorations carefully removed all parts, identifying areas affected by rust and rot. The damaged chassis and body panels required extensive treatment to restore their durability and prevent future corrosion. This process allowed us to ensure that each component would not only look good but also stand up to rugged use.

Step 3: Body Work and Paint Job

With the old white paint stripped away, I decided to go with a unique pastel blue, a color that gives the Defender a timeless look while highlighting its restored beauty. Our Restored Defender 110 in Pastel Blue here shows how a quality paint job can transform a vehicle.

new coat of paint land rover defender

Step 4: Bumpers, Lighting, and Exterior Customizations

To enhance the Defender’s iconic look and add durability, I replaced the front and back bumpers and upgraded the head and tail lights. These changes, along with a reinforced chassis, not only improved its aesthetics but also ensured it could withstand rough conditions.

front bumper land rover defender​

Step 5: Lengthening The Cabin

One unique modification I made was extending the cabin of the Defender. This involved removing the original roof and lengthening the cab to increase both interior space and cargo capacity. This extension was a game-changer, allowing for more storage room in the back and providing additional legroom, making the Defender a more comfortable ride for both driver and passengers.

This modification wasn’t just about adding space; it also helped create a custom look that distinguishes this Defender from standard models. By carefully reinforcing the extended areas and ensuring seamless integration with the vehicle’s structure, we retained the Defender’s rugged durability while enhancing its utility and comfort. You can see how these adjustments bring practicality to this classic model on our Restored Defender 110 in Pastel Blue here.

restored land rover defender 110
defender cabin
restored land rover defender

Step 6: Upgrading the Engine and Transmission

Since the original engine was still running well, I decided on an upgrade to a Nissan BD30 Turbo Diesel engine with a new transmission to avoid the clutch issues and improve the driving experience. This new setup made the vehicle more powerful and fuel-efficient, creating a reliable powerhouse suited for both city and rugged terrain. Check out our available models page for Defenders with various engine options.

Step 7: Interior Restoration and Customization

For interior comfort, I focused on quality materials and layout improvements. The interior was redesigned to add more comfort, storage, and functionality, turning it into a practical and stylish space. Explore our current list of custom restorations here

defender steering wheel

Conclusion

A restored Defender 110 is more than just a vehicle—it’s a statement of craftsmanship and durability. Each choice in the restoration process, from engine upgrades to custom paint and interior changes, adds layers of functionality and aesthetic appeal. Visit our homepage to learn more about our restoration philosophy and explore all available models.

land rover defender 110 green